OAO Lipetsk Iron Works "Svobodny Sokol"
www.svsokol.ru -  Production -  Ductile iron pipes
Assembling pipes and fittings

Before installation, the internal surface of pipes and fittings (especially the circular slot inside the socket where the rubber gasket is to be inserted) and the external surface of a spigot shall be carefully cleaned from any dirt and any alien materials or objects before moving the pipes into the trench.

When being carried into the trench, pipes and fittings shall be clamped with special protective devices in order to prevent damages and scratches from gripping and prevent the items from bumping each other or chocks with other objects.

The pipe and fitting connection is made with the push-on joint system by radial compression of the rubber gasket (see Figures) in the socket circular slot.

The assembling of the pipe and the fitting shall be carried out in the following order:

A special mark is applied on pipes with “TYTON” joint for showing the limit of a pipe spigot insertion into the socket.

The rubber gasket is inserted in the socket circular slot which must be clean.

Lubricant must be applied on the external surface of the barrel spigot (especially on the chamfer) and on the internal surface of

the rubber gasket. Lubricant average use rate is 200gr for 1m2 of operating surface. The lubricant shall not be applied to the external gasket surface.

For mounting, fittings shall be centered in front of the laid pipe gasket and inserted into the socket by pushing with a crowbar or with a wire rope or chain puller (for small diameters).

Installation tools for pipe mounting are shown on Figure.

In case some pipes shall be cut at site it is necessary to round up the spigot or make a 5 x 30° chamfer.

Ductile iron pipes shall be mounted using the stovepipe method directly in the pipeline design position. Rubber gaskets render the stray-current protection unnecessary.

 

ASSEMBLING OF THE PUSH-IN SYSTEM JOINT «TYTON»

ASSEMBLING OF THE FIXED «RJ» RESTRAINED SOCKET JOINT


1. Spigot cleaning

1. Spigot cleaning

2. Check that marks limiting pipe insertion into the socket are applied on the spigot

2. Lubricating the external surface of the spigot

3. Lubricating the external surface of the spigot

3. Socket cleaning

4. Socket cleaning

4. Installation of the rubber gasket into the socket

5. Installation of the rubber gasket into the socket

5. Lubricating the inner surface of the rubber gasket

6. Lubricating the internal rubber gasket surface

6. Pipes connection and retainers insertion

7. Assembled joint

7. Assembled joint

 

PIPE ASSEMBLING SCHEME

The pipeline covering shall be carried out in two stages: partial filling before the preliminary hydraulic test and final filling after the preliminary hydraulic test is completed.

 

 

–  Mechanical Properties of Ductile Iron Pipes
–  Ductile iron pipeline advantages
–  Range of joints
–  Assembling pipes and fittings
–  Pipe packing
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